Good Lord! I just had a brain fart! Toady drop what you're doing and consider this nugget of awesome: :p (yes I am being sarcastic, calm down you in the back!)
This came to me in a previous conversation of Dwarven Washing Machines... A Laundry! Sorta.
To tide us over until you can overhaul the whole clothing system you're using right now, have tailors get a new job in their clothier shop; Mending.
Much like how a bit of raw skin generates a tanning job, Worn clothing x or X's generate Mending jobs, or you can set it so a Dwarven Clothier can have Mend Clothing set to R and have him go hunt the bedraggled buggers down. Either way.
-Takes a bit of thread to patch things up.
-Clothier goes to the dwarf with worn clothing.
-Clothier Fixes up one article of clothing from whatever worn state it was back to good as new. Also removes Blood/Vomit/Ichor.
-Clothing generates in it's description "XXX was patched" + QualityTag + "By " + SuchAndSuch(dwarf) + " with " + SuchAndSuch(thread).
-To prevent a buffer overflow of too many patches, only keep the latest Patch present.
Eh? Ehhh? It adds character to the game, temporarily fixes clothing until you can devote more time to it, stops those horrid nudist colonies (*brrr*).
Or, alternatively, this idear...
-Dwarf Clothing get's a case of the X's
-Dwarf Gets New Clothing (pickup, shopping, whatever)
-Dwarf drops X'd clothes on the ground.
-Clothier Gets a job added to the pile: Mend Clothes
-Fetches Clothes, Mends them back to full status as of the above method.
-Dwarf Gets his clothes and stuffs them in his cabinet until his current one rots off
-Repeat Cycle.
Or Even...
-Dwarf gets thought about being upset about his shoddy appearance.
-Clothier Gets a Job in his queue. Picks up thread.
-Clothier Drags Dwarf like a Butcher drags a Mule to his shop.
-Mend!
-Job Done, All clothes fixed. Or if you are feeling nasty, make job have a possibility of failure, leading to tantruming Dwarf Miner Ultra Mighty-O maiming the Clothier.
The choices of approach seem endless. The result is the same; clothes get mended, less XwornX stuff to dump into the garbage, game gets more complex, joy is had by all.
Thank you for your time Toady.
With regards,
Mick E Finn