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[Thisfox]

What if he ends up being hit by some cobaltite?

It would be a dwarfy way to go...

[Billy Jack]

Make him into a "black box"
http://en.wikipedia.org/wiki/Black_box

Give him a room big enough to house a couple of workshops along with a chair and table. Make a hole above to drop materials into the room. Give him a minecart and another hole to drop things out of. Make him manager, bookkeeper, mason, carpenter, etc. to keep him busy.

Urist: "I don't know how it works, but we drop some stones in here, and blocks pour out of the bottom"

I've never done it, but I will now. 

What if he ends up being hit by some cobaltite?

Put a locked door between the incoming stock and his work area.  Unlock the door after you've dumped the goods.