Re: vermin possibly eating the bones while they're being worked on
That's what the temporary speed boost from superdwarf was meant to eliminate. I regularly get a full allotment of bone products from large domestic herbivores, and the superdwarf got through the large stack much quicker than they'd normally get through a stack of 20.
Re: single bone oddities
That bug's been around for a while. When you get down to the last bone in a stack and use it, it goes from being 'bone, stack size 1' to 'regular body part, stack size N/A'.
Re: FB materials
This FB was made of delicious meat.
Re: Sperm whale returns
Interesting. Sperm whales do have fewer body parts than the average creature...
Re:[MATERIAL_SIZE:3]
Ooh, I have an idea now. If a body part returns more than one unit of bone, perhaps the game uses the material size for each bodypart stack instead of allowing one unit to suffice (as it does with wood). This should be pretty easy to test as well.
Edit: Doesn't look like the above theory is correct. I resurrected an FB and killed it again, and its scaly eight-legged kangaroo body yielded 162 units of bone. Crossbow material sizes of 1 and 200 both produced 58 crossbows.
Body plan of FB, as listed in its Wounds screen, plus estimated relative size of body parts:
1 Head (300)
1 Upper body (1000)
1 Lower body (1000)
8 legs (3200 = 400 x 8 )
8 feet (400 = 50 x 8 )
1 Tail (100)
20 parts (6000)
I'd like to try this again with an organic FB with a lower total relsize, preferably the one that gave me 33 crossbows.