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[GreatWyrmGold]

A flattened mesh would be fine for armor, but how would a flattened mesh form and retain a superior keen edge? It must be solid at some point. There's no need for smelting otherwise.

Simple: Make the edge of the axe or whatever into a cutting plane, and make the rest into a sort of meshy thing. This would help the potential issues associated with friction, too--wires have less surface area than a flat surface.

Good point. I guess we would need to go back to the old "splitting bolt stacks and melting down the individual bolts" method then.

Or you could just use coins, since those still only need 1 wafer to make.

Weird.