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Author Topic: Do you know anything about staves and metal?  (Read 1914 times)

Eagleon

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Re: Do you know anything about staves and metal?
« Reply #15 on: March 05, 2013, 12:56:00 pm »

I say go with the ring for the sake of quality, but make it something soft so that you can crimp the bottom with a hammer and a sturdy surface's edge. Especially if you haven't done it before, the wood will scorch a good deal, creating some charcoal, and that can make a looser fit than you expected. Keep in mind that unless you put some brads or small screws in, it's probably going to develop a certain amount of wobble after a while, but that will go away if the wood does start to edge towards splitting - just part of aging a staff of this sort.

And yeah, if you can, practice with a piece of similar dimensions. You can only do this so many times on your precious stick, after all ;) It'll help you avoid the 'oh fuck' response you get when you're first starting to work with hot metal and give you a better idea whether it will actually work for the dimensions of the band and the wood. It probably doesn't need to be glowing-hot, mind you. Even below those temperatures metal will expand enough if the dimensions are thin. Consider shaping it into something more round so that you have a closer standard to go by when looking for a band - the more precise the fit, the better it will hold up under wear. You also want it -past- the very edge of the staff, which will let you put in a small nail if it does end up slipping loose before the end can bloom out from hitting the ground.

For materials I suggest considering bronze if you can find it - it'll have a higher heat expansion, and is less likely to deform with the wood. Aluminum is also nice because it holds a paint extremely well, which is easy to make decorative patterns for using a wax stencil technique. Just be careful as it's surprisingly easy to melt. Here's a list with specific alloys to keep a watch for http://www.engineeringtoolbox.com/thermal-expansion-metals-d_859.html Plutonium being, of course, ideal for your purposes. It's all up to personal taste and the amount of practice you want to put into it - you could even use a mild steel, though that will be both tougher to crimp and require more heating.
« Last Edit: March 05, 2013, 12:59:08 pm by Eagleon »
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CognitiveDissonance

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Re: Do you know anything about staves and metal?
« Reply #16 on: March 06, 2013, 11:22:04 am »

Hey all, thank you for the amazing responses! My camera's batteries are charging while I'm at work, and I will do some photos and planning later in the day.

The short versions is, I'm currently considering doing a light wire wrap and THEN putting a metal band over that, to minimize the damage to the wood.

I would say your best bet is to use strips of metal and then nail it onto the staff. It really depends on how the wood is splitting.  A sideways crack needs a lengthwise piece of metal. A lengthwise split would need a metal clasp. Of which you should probably use 2.

I really don't think the wood will survive the nail, but that was also my first thought :( It's not splitting yet, but the botton is starting to get damaged from the thumping against ground as I walk around.

TEST EVERY TECHNIQUE ON SOME OTHER CHUNK OF WOOD FIRST.

That's my advice.

I'm so happy you suggested that, I actually didn't think about it... there is plenty of wood around that same forest.

Out of these options I'd try going for the wire, copper for preference, as it'll be easy to work with. I'd combine it with the drilling of a pair of small holes at whatever location you're going to apply the wire, the feeding through one of the holes and making a knot, so you can pull the wire really tight when wrapping the staff. Also copper, although relatively expensive, will be easy to finish i.e. remove any excess sticky-out wire is easy with wire cutters, hammering and maybe a small file.

Another, uglier, option that occurs to me that maybe be the easiest and most effective would be to make a cap for the bottom of the staff (where it's going to see the most stress) by finding a short length of widish copper pipe (scrapyards, building&plumber supply places or a hacksaw, nighttime and localized utilities outages are the easiest option), fitting it over the staff with some excess peaking out over the length of the staff and then hammering to fit/to make a cap. Also, IIRC, while soft relatively soft copper work hardens, which should help. Could possible be combined with the wire+holes for extra sturdiness.

It might be helpful if you could post a pic of the staff so we can get a better idea of it. Also, randomly found staves, staffs and assorted sticks are cool. Some people may laugh at you when you say this, but luckily you already have a big stick on hand.     

Thanks for the detailed advice! Wire is the easiest, but I am really wanting the look of metal bands. I don't need to improve the grip, but the rest of the staff could use some support.

I say go with the ring for the sake of quality, but make it something soft so that you can crimp the bottom with a hammer and a sturdy surface's edge. Especially if you haven't done it before, the wood will scorch a good deal, creating some charcoal, and that can make a looser fit than you expected. Keep in mind that unless you put some brads or small screws in, it's probably going to develop a certain amount of wobble after a while, but that will go away if the wood does start to edge towards splitting - just part of aging a staff of this sort.

And yeah, if you can, practice with a piece of similar dimensions. You can only do this so many times on your precious stick, after all ;) It'll help you avoid the 'oh fuck' response you get when you're first starting to work with hot metal and give you a better idea whether it will actually work for the dimensions of the band and the wood. It probably doesn't need to be glowing-hot, mind you. Even below those temperatures metal will expand enough if the dimensions are thin. Consider shaping it into something more round so that you have a closer standard to go by when looking for a band - the more precise the fit, the better it will hold up under wear. You also want it -past- the very edge of the staff, which will let you put in a small nail if it does end up slipping loose before the end can bloom out from hitting the ground.

For materials I suggest considering bronze if you can find it - it'll have a higher heat expansion, and is less likely to deform with the wood. Aluminum is also nice because it holds a paint extremely well, which is easy to make decorative patterns for using a wax stencil technique. Just be careful as it's surprisingly easy to melt. Here's a list with specific alloys to keep a watch for http://www.engineeringtoolbox.com/thermal-expansion-metals-d_859.html Plutonium being, of course, ideal for your purposes. It's all up to personal taste and the amount of practice you want to put into it - you could even use a mild steel, though that will be both tougher to crimp and require more heating.

Thanks for the awesome advice! I'll need to do way more thinking...
EDIT: Wait... plutonium? Isn't that radioactive and also prohibited?

And yeah, I'll have a few photos up later today :D
« Last Edit: March 06, 2013, 11:28:22 am by CognitiveDissonance »
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PanH

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Re: Do you know anything about staves and metal?
« Reply #17 on: March 06, 2013, 01:13:52 pm »

EDIT: Wait... plutonium? Isn't that radioactive and also prohibited?
You definitively don't want plutonium  :P
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CognitiveDissonance

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Re: Do you know anything about staves and metal?
« Reply #18 on: March 06, 2013, 01:16:51 pm »

EDIT: Wait... plutonium? Isn't that radioactive and also prohibited?
You definitively don't want plutonium  :P

I don't know... I kind of do now :o
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Mephansteras

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Re: Do you know anything about staves and metal?
« Reply #19 on: March 06, 2013, 01:18:19 pm »

Quote from: Wikipedia
When exposed to moist air, it forms oxides and hydrides that expand the sample up to 70% in volume, which in turn flake off as a powder that can spontaneously ignite.

I don't think it'd work too well, personally.
« Last Edit: March 06, 2013, 02:17:46 pm by Mephansteras »
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Another

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Re: Do you know anything about staves and metal?
« Reply #20 on: March 06, 2013, 01:54:25 pm »

For a walking staff I suggest to cut an old car tire and attach a bit to the working end. In a tight fitting cup shape with good water resistant glue it can hold for tens of years and provide really good traction with almost any surface.

Will not help against coyotes though.
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CognitiveDissonance

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Re: Do you know anything about staves and metal?
« Reply #21 on: March 06, 2013, 02:47:41 pm »

Quote from: Wikipedia
When exposed to moist air, it forms oxides and hydrides that expand the sample up to 70% in volume, which in turn flake off as a powder that can spontaneously ignite.

I don't think it'd work too well, personally.

Hehe, +!!xWooden Staffx!!+

For a walking staff I suggest to cut an old car tire and attach a bit to the working end. In a tight fitting cup shape with good water resistant glue it can hold for tens of years and provide really good traction with almost any surface.

Will not help against coyotes though.

That's a good idea! I can combine that with other ideas.
« Last Edit: March 06, 2013, 02:49:19 pm by CognitiveDissonance »
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CognitiveDissonance

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Re: Do you know anything about staves and metal?
« Reply #22 on: March 08, 2013, 04:35:26 am »

How about some pictures?

The whole stick:
Spoiler (click to show/hide)

The bottom, which is the reason I started getting concerned:
Spoiler (click to show/hide)
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Max White

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Re: Do you know anything about staves and metal?
« Reply #23 on: March 08, 2013, 04:39:20 am »

Have you treated the wood in any way?

Sigulbard

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Re: Do you know anything about staves and metal?
« Reply #24 on: March 08, 2013, 05:17:16 am »

I used to collect sticks when I was a kid.
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CognitiveDissonance

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Re: Do you know anything about staves and metal?
« Reply #25 on: March 08, 2013, 10:33:03 am »

Have you treated the wood in any way?

Not really; I have whittled at it slowly and carefully. When I got it, I left it for about five days in the sun, to dry. That's about it :)
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Another

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Re: Do you know anything about staves and metal?
« Reply #26 on: March 09, 2013, 07:25:54 am »

For future reference - drying any wood is better be done in dry shade. Direct sun usually leads to cracks from outer parts drying faster than inner parts and contracting.

Your staff, CD, was probably already partially dry when you picked it.
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Max White

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Re: Do you know anything about staves and metal?
« Reply #27 on: March 09, 2013, 07:36:10 am »

Not really; I have whittled at it slowly and carefully. When I got it, I left it for about five days in the sun, to dry. That's about it :)
Varnish will both protect and look good.

CognitiveDissonance

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Re: Do you know anything about staves and metal?
« Reply #28 on: March 11, 2013, 10:04:49 am »

For future reference - drying any wood is better be done in dry shade. Direct sun usually leads to cracks from outer parts drying faster than inner parts and contracting.

Your staff, CD, was probably already partially dry when you picked it.

Hmm, the staff was from a still-living tree washed up on a river island. But that sounds right, I think I meant to dry it in the sun but read that I shouldn't. That was a while ago....

Varnish will both protect and look good.

Maybe. I'm not sure on varnish, as I really like the look and feel of the wood.


And thank you for the advice all! What I have decided is that I will drill a hole towards the top and at the bottom, run some wire (not sure what kind) and wrap the staff with that for reinforcement. THEN I will get some metal pieces to put on it. I'm thinking a small blunt spike on the botton, and a plain band at the top. I am thinking Aluminum, and my girlfriend knows some metalcrafters who can make that for me. I will also try and get ahold of a friend who is taking a jewelrycrafting degree, as she has been working with metal on similar things.

I just hope it works :D My current debate is what to do with the secondary band, whether to put it towarsd the top or towards the middle.
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Sigulbard

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Re: Do you know anything about staves and metal?
« Reply #29 on: March 14, 2013, 08:41:27 am »

Maybe it's too late, but I suggest that you wrap the stick in metal instead, not cover it, like the Vikings perhaps did with their axes.
It's somewhere near the bottom of this page: http://www.hurstwic.org/history/articles/manufacturing/text/viking_axe.htm
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